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FUTURE OUTLOOK

Technology and Innovation Reshaping Lubricants Formulation in South Africa and the Continent

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For many consumers across Africa, lubricants are still seen as simple commodities - “oil is oil.” It’s a perception that has persisted for decades, reinforced by price-driven purchasing and inconsistent technical education. But anyone working in formulation, product development, or OEM support knows that modern lubricants are anything but simple.

Today, lubrication is one of the most advanced intersections of chemistry, engineering, and applied technology. What sits in a workshop bottle or a fleet manager’s storage drum is the outcome of highly refined base oils, sophisticated additive systems, and hours of laboratory testing and field validation. These fluids determine whether an engine lasts 400,000 km or fails prematurely, whether a fleet meets emissions benchmarks, and whether industrial equipment operates efficiently enough to keep businesses profitable.

As someone who works at the centre of automotive lubricant development in South Africa, I see first-hand how the needs of OEMs, changing engine technologies, and Africa’s unique environmental realities have accelerated the transformation of lubricant formulation. And as more countries across the continent industrialise, adopt newer vehicle technologies, and push for energy efficiency, innovation in lubrication is becoming not only necessary but unavoidable.

Demystifying the “Oil Is Oil” Myth

This remains the greatest obstacle facing the African lubricants sector. Many vehicle owners and even some workshops still purchase lubricants based solely on price, assuming that any oil of the right viscosity will do. But modern engines - particularly downsized turbocharged petrol engines and high-pressure diesel units - operate under tighter tolerances, higher temperatures, and more complex combustion cycles than ever before.

In practice, this means:

• A 5W-40 that “worked fine for years” may no longer meet the current ACEA or OEM standard.

Mr. Mario Vester

• A high-mileage engine may require a formulation with enhanced detergent, dispersant, and anti-wear systems.

• A synthetic 0W-20 is not interchangeable with a mineral 20W-50, regardless of perceived savings.

Without the correct formulation, engines suffer increased wear, deposits, sludge, and higher emissions - risks that cost far more in the long run than a cheaper bottle saved in the moment.

Education remains crucial. One part of this is ensuring that the industry continues to communicate specifications clearly. Another is reinforcing the fact that lubricants are designed for specific engine technologies. And in Africa, where average fleet age ranges from 10 to 16 years depending on the market, the right oil is not a luxury - it directly affects economic productivity.

Key Drivers Reshaping Lubricant Formulation Across Africa

Across markets, I’ve seen three dominant forces shaping new lubricant technology:

1. The pursuit of energy and fuel efficiency

OEMs worldwide are designing smaller yet more powerful engines with tight tolerances and reduced friction components. To support these, lubricants must deliver:

• Lower viscosities (e.g., SAE 0W-20, 0W-30, 5W-30)

• Reduced volatility

• Enhanced thermal and oxidative stability

• Robust friction-modifying additive systems

In South Africa, where many newer European, Asian, and increasingly African-built vehicles require these low-viscosity oils, demand for high-quality synthetic lubricants continues to rise. The trend is mirrored in markets like Kenya, Morocco, Egypt, and Ghana, where newer vehicle stock is growing.

2. The need for protection in extreme African conditions

African operating environments are some of the most diverse - and demanding - in the world. We work with:

• High ambient temperatures

• Dust, dirt, and contamination

• Heavy loads and long driving cycles

• Inconsistent maintenance intervals

• Ageing vehicle fleets

In practice, this means lubricants must provide high shear stability, strong detergency, and exceptional wear protection. For industrial and mining sectors, higher operating temperatures and heavier loads push formulations toward semi-synthetic and full synthetic technologies. South Africa’s mining sector often becomes a proving ground for lubricant durability.

3. The rise of sustainable and environmentally responsible fluids

Environmentally acceptable lubricants (EALs), biodegradable hydraulic oils, and fire-resistant fluids are receiving more attention - especially in rail, mining, marine, and agriculture. The challenge remains balancing performance with cost, as raw materials for these products are still relatively expensive in African markets. But the momentum is clear: as more countries adopt environmental regulations, demand for these niche formulations will grow.

Base Oils, Additives, and the Realities of African Supply Chains

Anyone working in lubricant formulation on the continent knows the logistical realities: Africa remains dependent on imported base oils and additive components. Base oil availability - particularly Group II and Group III - has a direct impact on formulation capability and market pricing.

SOURCE | SHUTTERSTOCK| NMK-STUDIO

The transition from Group I to higher-quality base oils is ongoing, but uneven:

• South Africa and North Africa have more ready access to Group II/III.

• West and East Africa still see significant Group I consumption due to availability and price sensitivity.

Additive packages are equally critical. Modern additive chemistry includes anti-wear agents (like ZDDP), dispersants, detergents, VI improvers, molybdenum-based friction modifiers, and antioxidants — each selected in careful balance to meet performance standards.

This is why OEM approvals (API, ACEA, JASO, and manufacturer-specific standards) mat ter. They ensure the formulation is not only chemically sound but compatible with contemporary engine technologies.

This article appears in Issue 55

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